案例詳解-深圳市汰洋環?？萍加邢薰?/title> <meta name="description" content="案例詳解"> <meta name="keywords" content="案例詳解"> <meta name="viewport" content="width=device-width, user-scalable=no, initial-scale=1, maximum-scale=1, minimum-scale=1"> <meta name="applicable-device" content="pc"> <meta name="application-name" content="深圳市汰洋環?？萍加邢薰?> <meta name="apple-mobile-web-app-title" content="案例詳解-深圳市汰洋環?？萍加邢薰?> </span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">關注要點：</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">1.曾經使用吸脫附催化燃燒作為噴漆廢氣的治理設備</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">2.經過詳細考察在新廠選擇了納米空化設備</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">3.對比之后果斷把老廠的設備也換成了納米空化設備</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">4.在隨后的第三批和第四批設備也都做了同樣的選擇</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">對比結果：</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">相對于原先的吸脫附催化燃燒設備更安全、易維護、運行成本減少了70%</span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";">去除效率達到95%以上</span> </p> <p style="white-space: normal; text-indent: 2em;"> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; color: rgb(255, 255, 255); font-size: 20px;">廢氣基本情況和數據</span> </td> </tr> </tbody> </table> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"></span> </p> <table width="100%" border="0" cellspacing="0" cellpadding="0"> <tbody> <tr class="firstRow"> <td width="48%" align="right"> <img src="/Content/ueditor-builder/net/upload1/Other/19545/6373786775752810237027626.jpg" style="float:none;"/> </td> <td> </td> <td width="48%"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">有機廢氣主要為油漆、水性漆中溶劑及稀釋劑揮發而產生，主要污染物為 VOCS（含二甲苯）。根據廠方數據，油性涂料及稀釋劑年使用量為 19.8t，水性涂料年使用量為 20t。</span> </td> </tr> <tr> <td width="48%"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 16px;">噴漆工藝分為噴漆、流平及固化三個環節，其中噴漆 30 分鐘，流平 10 分鐘（無組織排放），固化 30 分鐘，根據業主提供的其他廠區的生產經驗數據，流平環節VOCS 屬于自然揮發，且時間較短，VOCS 的揮發量較小，三個環節揮發的 VOCS（含二甲苯等揮發性有機物）的比例為 5:1:4。</span> </td> <td> </td> <td width="48%" align="left"> <img src="/Content/ueditor-builder/net/upload1/Other/19545/6373786775766873251069903.jpg" style="float:none;"/> </td> </tr> </tbody> </table> <p> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; font-size: 20px; color: rgb(255, 255, 255);">主要揮發性物質有效成分一覽表及噴漆廢氣 VOCS 產生情況表</span> </td> </tr> </tbody> </table> <p style="white-space: normal; text-indent: 2em;"> </p> <table width="100%" border="1" align="center" cellpadding="0" cellspacing="0"> <tbody> <tr style="" class="firstRow"> <td style=""> <span style="font-family:微軟雅黑;">名稱</span> </td> <td style=""> <span style="font-family:微軟雅黑;">使用量（t/a）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">VOCs 產污系數</span> </td> <td style=""> <span style="font-family:微軟雅黑;">VOCs 產生量（t/a）</span> </td> <td colspan="2" style=""> <span style="font-family:微軟雅黑;">噴漆工藝環節 VOCs 產生量（t/a）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">排氣筒編號</span> </td> </tr> <tr style=""> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">油漆稀釋劑</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">9.99.9</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">32%90%</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">3.1688.91合計 12.078</span> </td> <td style=""> <span style="font-family:微軟雅黑;">噴漆</span> </td> <td style=""> <span style="font-family:微軟雅黑;">6.039</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">⑤</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">流平（無組織排放）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">1.2078</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">固化</span> </td> <td style=""> <span style="font-family:微軟雅黑;">4.8312</span> </td> </tr> <tr style=""> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">水性漆（1#）</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">14.12</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">25%</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">3.53</span> </td> <td style=""> <span style="font-family:微軟雅黑;">噴漆</span> </td> <td style=""> <span style="font-family:微軟雅黑;">1.765</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">②</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">流平（無組織排放）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.353</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">固化</span> </td> <td style=""> <span style="font-family:微軟雅黑;">1.412</span> </td> </tr> <tr style=""> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">水性漆（2#）</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">5.88</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">25%</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">1.47</span> </td> <td style=""> <span style="font-family:微軟雅黑;">噴漆</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.735</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">③</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">流平（無組織排放）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.147</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">固化</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.588</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">合計</span> </td> <td style=""> <span style="font-family:微軟雅黑;">39.8</span> </td> <td style=""> <span style="font-family:微軟雅黑;">/</span> </td> <td style=""> <span style="font-family:微軟雅黑;">17.078</span> </td> <td style=""> <span style="font-family:微軟雅黑;">/</span> </td> <td style=""> <span style="font-family:微軟雅黑;">17.078</span> </td> <td style=""> <span style="font-family:微軟雅黑;">/</span> </td> </tr> </tbody> </table> <p> </p> <table width="100%" border="1" align="center" cellpadding="0" cellspacing="0"> <tbody> <tr style="" class="firstRow"> <td style=""> <span style="font-family:微軟雅黑;">名稱</span> </td> <td style=""> <span style="font-family:微軟雅黑;">使用量（t/a）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">VOCs 產污系數</span> </td> <td style=""> <span style="font-family:微軟雅黑;">VOCs 產生量（t/a）</span> </td> <td colspan="2" style=""> <span style="font-family:微軟雅黑;">噴漆工藝環節 VOCs 產生量（t/a）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">排氣筒編號</span> </td> </tr> <tr style=""> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">油漆稀釋劑</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">9.99.9</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">32%90%</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">3.1688.91合計 12.078</span> </td> <td style=""> <span style="font-family:微軟雅黑;">噴漆</span> </td> <td style=""> <span style="font-family:微軟雅黑;">6.039</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;font-size:16px;">⑤</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">流平（無組織排放）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">1.2078</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">固化</span> </td> <td style=""> <span style="font-family:微軟雅黑;">4.8312</span> </td> </tr> <tr style=""> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">水性漆（1#）</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">14.12</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">25%</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">3.53</span> </td> <td style=""> <span style="font-family:微軟雅黑;">噴漆</span> </td> <td style=""> <span style="font-family:微軟雅黑;">1.765</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">②</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">流平（無組織排放）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.353</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">固化</span> </td> <td style=""> <span style="font-family:微軟雅黑;">1.412</span> </td> </tr> <tr style=""> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">水性漆（2#）</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">5.88</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">25%</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">1.47</span> </td> <td style=""> <span style="font-family:微軟雅黑;">噴漆</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.735</span> </td> <td rowspan="3" style=""> <span style="font-family:微軟雅黑;">③</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">流平（無組織排放）</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.147</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">固化</span> </td> <td style=""> <span style="font-family:微軟雅黑;">0.588</span> </td> </tr> <tr style=""> <td style=""> <span style="font-family:微軟雅黑;">合計</span> </td> <td style=""> <span style="font-family:微軟雅黑;">39.8</span> </td> <td style=""> <span style="font-family:微軟雅黑;">/</span> </td> <td style=""> <span style="font-family:微軟雅黑;">17.078</span> </td> <td style=""> <span style="font-family:微軟雅黑;">/</span> </td> <td style=""> <span style="font-family:微軟雅黑;">17.078</span> </td> <td style=""> <span style="font-family:微軟雅黑;">/</span> </td> </tr> </tbody> </table> <p> <br/> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"></span><br/> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; color: rgb(255, 255, 255); font-size: 20px;">納米空化NC設備VOCs實際檢測去除效率超過96%</span> </td> </tr> </tbody> </table> <p style="white-space: normal; text-indent: 2em; text-align: center;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"><img src="http://img.vanokey.com/images/tyhb_1.png"/></span> </p> <p style="white-space: normal; text-indent: 2em; text-align: center;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"><img src="http://img.vanokey.com/images/tyhb_2.png"/></span> </p> <p style="white-space: normal; text-indent: 2em;"> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; color: rgb(255, 255, 255); font-size: 20px;">新老VOCs處理設備運行成本對比分析</span> </td> </tr> </tbody> </table> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"><br/></span> </p> <p style="white-space: normal; text-indent: 2em; text-align: center;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"><img src="/Content/ueditor-builder/net/upload1/Other/19545/6373786816408163573029757.jpg"/></span> </p> <p style="white-space: normal; text-indent: 2em;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"><br/></span> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="font-family: 微軟雅黑, "Microsoft YaHei"; color: rgb(255, 255, 255); font-size: 20px;">運行成本對比（萬元/年）</span> </td> </tr> </tbody> </table> <p style="white-space: normal; text-indent: 2em;"> </p> <p style="white-space: normal; text-indent: 2em; text-align: center;"> <span style="font-size: 16px; font-family: 微軟雅黑, "Microsoft YaHei";"><img src="/Content/ueditor-builder/net/upload1/Other/19545/6373786818872384302290255.jpg"/></span> </p> <p style="white-space: normal; text-indent: 2em;"> <br/> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="color: rgb(255, 255, 255); font-size: 20px;">基本計算數據</span> </td> </tr> </tbody> </table> <p> </p> <p> <span style="font-size: 16px;">生產16小時/天，300天/年</span> </p> <p> <span style="font-size: 16px;">總風量：60000m3/h </span> </p> <p> <span style="font-size: 16px;">VOCs濃度：240mg/m3 </span> </p> <p> <span style="font-size: 16px;">電費 0.80元/kwh</span> </p> <p> <span style="font-size: 16px;">實際功率按0.80</span> </p> <p> <span style="font-size: 16px;">活性炭實際使用不到兩年就需要更換了（吸附性能嚴重下降）</span> </p> <p> <span style="font-size: 16px;">活性炭密度：600kg/m3 =0.6噸/m3</span> </p> <p> <span style="font-size: 16px;">耐水蜂窩活性炭購買成本：12000元/噸 </span> </p> <p> <span style="font-size: 16px;">活性炭回收處理成本：6000元/噸</span> </p> <p> <span style="font-size: 16px;">不包括：飽和活性炭重量增加更換人工</span> </p> <p> <br/> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="color: rgb(255, 255, 255); font-size: 20px;">活性炭吸脫附催化燃燒</span> </td> </tr> </tbody> </table> <p style="text-align:center;"> <img src="/Content/ueditor-builder/net/upload1/Other/19545/6373786822638236877261575.jpg"/> </p> <p> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="color: rgb(255, 255, 255); font-size: 20px;">活性炭吸脫附RTO運行費用估算 </span> </td> </tr> </tbody> </table> <p> </p> <table width="100%" border="1" align="center" cellpadding="0" cellspacing="0"> <tbody> <tr style="height:83px" class="firstRow"> <td align="center" style=""> <span style="">序號</span> </td> <td colspan="2" style="" > <span style="">費用名稱</span> </td> <td align="center" style=""> <span style="">金額</span> <span style="">（萬元/年）</span> </td> <td style=""> <span style="">備注</span> </td> </tr> <tr style=""> <td rowspan="4" align="center" style=""> <span style="">1</span> </td> <td rowspan="4" style=""> <span style="">電費</span> </td> <td style=""> <span style="">電加熱器</span> </td> <td rowspan="3" align="center" style=""> <span style="">65.1 </span> </td> <td style=""> <span style="">120kw×80%×0.8元/kwh×16h/d×300d=368640</span> </td> </tr> <tr style=""> <td style=""> <span style="">主工藝風機</span> </td> <td style=""> <span style="">85kw×80%×0.8元/kwh×16h/d×300d=261120</span> </td> </tr> <tr style=""> <td style=""> <span style="">脫附風機</span> </td> <td style=""> <span style="">4kw×80%×0.8元/kwh×16h/d×300d=12288</span> </td> </tr> <tr style=""> <td style=""> <span style="">自控及電控</span> </td> <td align="center" style=""></td> <td style=""> <span style="">3kw×80%×0.8元/kwh×16h/d×300d=9216</span> </td> </tr> <tr style=""> <td rowspan="3" align="center" style=""> <span style=""><br/> </span> <span style=""><br/></span> <span style="">2</span> </td> <td rowspan="3" style=""> <span style=""><br/> </span> <span style=""><br/></span> <span style="">消耗品</span> </td> <td style=""> <span style="">初效過濾器</span> </td> <td align="center" style=""></td> <td style=""> <span style="">80元/張×20張/次×48次/年=76800</span> </td> </tr> <tr style=""> <td style=""> <span style="">亞高效過濾器</span> </td> <td align="center" style=""> <span style="">19.4</span> </td> <td style=""> <span style="">300元/張×20張/次×6次/年=36000</span> </td> </tr> <tr style=""> <td style=""> <span style="">活性炭</span> </td> <td align="center" style=""></td> <td style=""> <span style="">18000元/噸×7.5m3×0.6噸/m3=81000</span> </td> </tr> <tr style="height:68px"> <td align="center" style=""> <span style="">3</span> </td> <td colspan="2" style="" > <span style="">日常維護保養費用</span> </td> <td align="center" style=""> <span style="">1.2</span> </td> <td style=""> <span style="">不包括人工</span> </td> </tr> <tr style=""> <td style="" ></td> <td colspan="2" style="" > <span style="">年運行總費用</span> </td> <td align="center" style=""> <span style="">85.7</span> </td> <td style=""> <span style="">(1)+(2)+(3)=65.1+19.4+1.2=85.7萬元</span> </td> </tr> </tbody> </table> <p> </p> <table width="100%" border="0" cellpadding="0" cellspacing="0" bgcolor="004894" style="background-color:#004894"> <tbody> <tr class="firstRow"> <td height="40" align="center"> <span style="font-size: 20px; color: rgb(255, 255, 255);">納米空化NC運行費用估算（60000m3/h風量）</span> </td> </tr> </tbody> </table> <p> </p> <table width="100%" border="1" align="center" cellpadding="0" cellspacing="0"> <tbody> <tr class="firstRow"> <td align="center" style=""> <span style="">序號</span> </td> <td colspan="2" style=""> <span style="">費用名稱</span> </td> <td align="center" style=""> <span style="">金額</span> <span style="">（萬元/年）</span> </td> <td style=""> <span style="">備注</span> </td> </tr> <tr > <td rowspan="5" align="center" style=""> <span style="">1</span> </td> <td rowspan="5" style=""> <span style="">電費</span> </td> <td style=""> <span style="">高壓泵（2臺）</span> </td> <td rowspan="5" align="center" style=""> <span style="">13.09</span> </td> <td style=""> <span style="">3kw×2臺×80%×0.8元/kwh×16h/d×300d=18432</span> </td> </tr> <tr > <td style=""> <span style="">循環水泵（2臺）</span> </td> <td style=""> <span style="">2.2kw×2臺×80%×0.8元/kwh×16h/d×300d=13517</span> </td> </tr> <tr > <td style=""> <span style="">軸流風機（5臺）</span> </td> <td style=""> <span style="">3kw×5臺×80%×0.8元/kwh×16h/d×300d=30720</span> </td> </tr> <tr > <td style=""> <span style="">離心風機（1臺）</span> </td> <td style=""> <span style="">30kw×1臺×80%×0.8元/kwh×16h/d×300d=61440</span> </td> </tr> <tr > <td style=""> <span style="">逆流泵（1臺）</span> </td> <td style=""> <span style="">2.2kw×1臺×80%×0.8元/kwh×16h/d×300d=6759</span> </td> </tr> <tr > <td align="center" style=""> <span style="">2</span> </td> <td colspan="2" style=""> <span style="">日常維護保養費用</span> </td> <td align="center" style=""> <span style=""><br/></span> <span style="">1.2</span> <span style=""><br/></span> </td> <td style=""> <span style="">建議一年兩次的設備保養及發生器的清洗</span> </td> </tr> <tr > <td align="center" style=""> <span style="">3</span> </td> <td colspan="2" style=""> <span style="">水費</span> </td> <td align="center" style=""> <span style="">0.48</span> </td> <td style=""> <span style="">40t/m×12m/a×10 元/噸×10 -4=0.4800</span> </td> </tr> <tr > <td style=""></td> <td colspan="2" style=""> <span style="">年運行總費用</span> </td> <td align="center" style=""> <span style="">14.77</span> </td> <td style=""> <span style="">(1)+(2)+(3)= 13.09 +1.2 +0.48=14.77萬元</span> </td> </tr> </tbody> </table></div> </div> <div class="rt-box"> <div class="rt-row rt-row-1"> <input type="text" name="lname" 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